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Level 12 of 15 · Maintenance lab

Control valve hunting

Level 12 of 15 in the Maintenance lab: a free maintenance exercise at Advanced level. Wet air, low supply and a high gain make the valve hunt: sort the air first.

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Goal

Wet air, low supply and a high gain make the valve hunt: sort the air first.

Done when

The acceptance test marks the skills this level practises.

  • Positioner
  • Instrument air quality
  • Valve stroke test

Skills

  • Positioner
  • Instrument air quality
  • Valve stroke test

Before you start

Level 11, Hydraulic press slow, comes first. Do it first if the ideas are new to you.

Free, in your browser, nothing to install. Your work is saved on this device. Updated 1 Nov 2026.

15 levels

Levels in the Maintenance lab

Keep a small plant running: find faults with real instruments, fix them safely and record the work in a CMMS.

Foundation

Levels 1 to 2
  1. Start Your first shift
  2. Start The PM route

Intermediate

Levels 3 to 8
  1. Start Pump P-101 vibrating
  2. Start Conveyor motor tripping on overload
  3. Start Level transmitter reading wrong
  4. Start Air compressor not loading
  5. Start Air handler belt squeal
  6. Start MCC feeder hot lug

Advanced

Levels 9 to 15
  1. Start Drive overcurrent trip at start
  2. Start Motor insulation low after wash-down
  3. Start Hydraulic press slow
  4. Start Control valve hunting
  5. Start Gearbox running hot
  6. Start Pump seal leaking
  7. Start Plan the week

Part of the Maintenance lab

Keep a small plant running: find faults with real instruments, fix them safely and record the work in a CMMS.

Feeds these internships (training, not employment): Commissioning and Maintenance, Instrumentation and Process Control, Control Panel Design and Wiring.

About the Maintenance lab

Ready for Control valve hunting?

Free, in your browser, with nothing to install.