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PLC lab · Level 3 of 8

Star-delta fan starter

Level 3 of 8 in the PLC lab: a free PLC exercise at Foundation level, which takes about 1 hour. Start in star, change over to delta through a dead gap, and watch the starting current.

Start this level

Free · no download · about 1 hour. Your work is saved on this device. Updated 18 Oct 2026.

3D view of the Star-delta fan starter level in the PLC lab
Star-delta fan starter

The brief

Client
Kestrel Foundry
Site
Extract fan EF-2
Work order
KF-2603
Industry
HVAC
Task code
PLC-03
Difficulty
Foundation
Type of work
Programming

Sequence the three contactors of a star-delta starter: star for a set time, a short dead gap with both open, then delta, with stop dropping everything.

What you do

  1. Read the client brief and the tag table: 5 tags, 2 inputs and 3 outputs.
  2. Write the logic in ladder, Structured Text or SFC.
  3. Press Simulate and watch the plant answer your program.
  4. Run the factory acceptance test and fix what fails.

Skills you practise

  • Timer sequencing
  • Contactor interlocks
  • Motor starting methods
  • Reading a timing diagram

What the test checks

The factory acceptance test runs 4 numbered tests against your program. The numbers in the brief are drawn per learner. The tests are:

  • Starts in star and stays there for the star time
  • Changes to delta through a dead gap
  • Stop opens all three contactors, in star or in delta
  • Every start begins in star with the full star time

In this lab

  • Ladder, Structured Text and SFC in one studio
  • A plant that answers: motors, tanks, conveyors
  • Numbered tests mark your program

Levels in the PLC lab

Previous: Forward/reverse conveyorNext: Batch counter on a packing line

  1. Motor start/stop with overload
  2. Forward/reverse conveyor
  3. Star-delta fan starter
  4. Batch counter on a packing line
  5. Tank filling pump
  6. Pedestrian crossing
  7. Parcel sorter
  8. Duty and standby pumps

Part of the PLC lab

Program a working machine in ladder, Structured Text or SFC and watch it run.

About the PLC lab

Feeds these internships: PLC Programming.