What the maintenance simulator does
Each job starts as a work request from a fictional packaging plant. You start the work order, make the job safe, measure before you touch anything, find the cause, fix it, test it and close the work order with the right codes and hours. An automatic acceptance test marks the result.
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The equipment is generic and the company is made up, so the lab teaches the method rather than one maker's product. It is a simplified model, not a maintenance standard.
Fifteen levels, from the first shift to planning the week
The lab has fifteen levels. You tour the plant and the CMMS, walk a weekly PM route, and find why a pump vibrates with a vibration analyser. You find why a conveyor motor trips, calibrate a level transmitter, find a hot lug with a thermal camera, test a wet motor with an insulation tester and change a leaking seal.
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The last level is planning only: set priorities from a matrix, order a missing part, load the crew's hours across the week and read PM compliance and backlog from the history.
Lock-out comes first
Every hands-on job needs a signed permit and a locked, tagged and proved-dead isolation, including the release of stored air, oil or process pressure. The model refuses an unsafe order, records it, and the acceptance test fails however the job ends.
Free, and part of the internships
Opening the lab, doing the levels and passing the acceptance tests are free, and you can start without an account. A free EDWartens account records your results and keeps your work on every device. The lab is in beta.
How it works
- Create a free EDWartens account, or sign in if you already have one.
- Open Your first shift and tour the plant and the CMMS.
- Lock out the pump and refit its guard.
- Measure, find the cause and fix a fault in the next levels.
- Close the work order, then plan a week of work.