Level 4 of 15 · Maintenance lab

Conveyor motor tripping on overload

Level 4 of 15 in the Maintenance lab: a free maintenance exercise at Intermediate level. A seized idler and an overload set wrong: find both, fix both.

IntermediateNot started

Goal

A seized idler and an overload set wrong: find both, fix both.

Done when

The acceptance test marks the skills this level practises.

Clamp meter
Overload setting
Fault finding

Skills

Clamp meter
Overload setting
Fault finding

Before you start

Level 3, Pump P-101 vibrating, comes first. Do it first if the ideas are new to you.

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Free, in your browser, nothing to install. Your work is saved on this device. Updated 1 Nov 2026.

15 levels

Levels in the Maintenance lab

Keep a small plant running: find faults with real instruments, fix them safely and record the work in a CMMS.

Foundation

Levels 1 to 2

Intermediate

Levels 3 to 8

Advanced

Levels 9 to 15

Previous level 3Pump P-101 vibrating Next level 5Level transmitter reading wrong

Part of the Maintenance lab

Keep a small plant running: find faults with real instruments, fix them safely and record the work in a CMMS.

Feeds these internships (training, not employment): Commissioning and Maintenance, Instrumentation and Process Control, Control Panel Design and Wiring.

About the Maintenance lab

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