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Substation and MCC lab · Level 3 of 8

Size a motor circuit

Level 3 of 8 in the Substation and MCC lab: a free substation and MCC exercise at Intermediate level. Choose the cable, the MCCB and the overload relay for a motor and check the voltage drop over the run.

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Free · no download. Your work is saved on this device. Updated 18 Oct 2026.

3D view of the Size a motor circuit level in the Substation and MCC lab
Size a motor circuit

The brief

Client
Westmere Aggregates
Site
Crusher line, MCC-2
Work order
WO-MCC-103
Task code
MCC-03
Difficulty
Intermediate
Type of work
Design

Choose the cable, the MCCB and the overload relay for a motor and check the voltage drop over the run.

Skills you practise

  • Cable sizing
  • Correction factors
  • Voltage drop
  • Motor circuit protection

What the test checks

The acceptance test marks the skills this level practises.

  • Cable sizing
  • Correction factors
  • Voltage drop
  • Motor circuit protection

In this lab

  • Safe isolation: lock, tag, prove, test, earth
  • Cables, breakers, relays and fault levels
  • A 3D switchroom and transformer bay

Levels in the Substation and MCC lab

Previous: Safe isolation of an MCC bucketNext: Commission a star-delta starter

  1. Read the single-line diagram
  2. Safe isolation of an MCC bucket
  3. Size a motor circuit
  4. Commission a star-delta starter
  5. Grade the incomer relay
  6. Fault level and breaker check
  7. Correct the power factor
  8. Find a fault in the MCC

Part of the Substation and MCC lab

Walk a small substation, isolate a motor bucket safely, grade a relay and fault-find a motor control centre.

About the Substation and MCC lab

Feeds these internships: Control Panel Design and Wiring, Commissioning and Maintenance, Electrical Design.