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Level 9 of 16 · Maintenance lab

Conveyor motor drive end noisy

Level 9 of 16 in the Maintenance lab: a free maintenance exercise at Intermediate level. A condition alert on the conveyor motor, planned for the Saturday stop: get the motor apart, change what has to be changed, put it back and prove it.

IntermediateNot started

Goal

A condition alert on the conveyor motor, planned for the Saturday stop: get the motor apart, change what has to be changed.

Done when

The acceptance test marks the skills this level practises.

  • Bearing change
  • Induction heating
  • Fits and tolerances
  • Greasing
  • Test run

Skills

  • Bearing change
  • Induction heating
  • Fits and tolerances
  • Greasing
  • Test run

Before you start

Level 8, Pump P-101 shaking, comes first. Do it first if the ideas are new to you.

Start Conveyor motor drive end noisySee all 16 levels

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16 levels

Levels in the Maintenance lab

Keep a small plant running: find faults with real instruments, fix them safely and record the work in a CMMS.

Foundation

Levels 1 to 2
  1. Start Your first shift
  2. Start The PM route

Intermediate

Levels 3 to 6
  1. Start Air handler noise
  2. Start Conveyor keeps stopping
  3. Start MCC-1 quarterly thermography
  4. Start Tank level and sight glass disagree

Advanced

Level 7
  1. Start P-101 will not run after the wash-down

Intermediate

Levels 8 to 9
  1. Start Pump P-101 shaking
  2. Start Conveyor motor drive end noisy

Advanced

Levels 10 to 12
  1. Start Air handler stops after it starts
  2. Start Pump P-101 leaking at the pump end
  3. Start Plan the week and review the KPIs

Intermediate

Level 13
  1. Start Compressor runs but the pressure stays low

Advanced

Levels 14 to 15
  1. Start Hydraulic press getting slow
  2. Start Control valve swinging on a steady signal

Intermediate

Level 16
  1. Start Conveyor gearbox too hot to touch
Previous level 8Pump P-101 shakingNext level 10Air handler stops after it starts

Part of the Maintenance lab

Keep a small plant running: find faults with real instruments, fix them safely and record the work in a CMMS.

Feeds these internships (training, not employment): Commissioning and Maintenance, Instrumentation and Process Control, Control Panel Design and Wiring.

About the Maintenance lab

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