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Solar and EV lab · Level 3 of 8

Select cables, fuses, isolators and surge protectors

Level 3 of 8 in the Solar and EV lab: a free solar and EV exercise at Intermediate level. Pick the string cable, string fuse, DC isolator, surge protectors, AC cable and breaker for a solar array, from the voltages, currents and cable runs.

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Free · no download. Your work is saved on this device. Updated 18 Oct 2026.

3D view of the Select cables, fuses, isolators and surge protectors level in the Solar and EV lab
Select cables, fuses, isolators and surge protectors

The brief

Client
Brindle Logistics
Site
Warehouse roof, Brindle Park
Work order
WO-SEV-103
Task code
SEV-03
Difficulty
Intermediate
Type of work
Design

Pick the string cable, string fuse, DC isolator, surge protectors, AC cable and breaker for a solar array, from the voltages, currents and cable runs.

Skills you practise

  • DC cable sizing
  • Voltage drop
  • Fuses and isolators
  • Surge protection
  • Earthing

What the test checks

The acceptance test marks the skills this level practises.

  • DC cable sizing
  • Voltage drop
  • Fuses and isolators
  • Surge protection
  • Earthing

In this lab

  • Strings, protection and the day's generation
  • Battery rules under a tariff
  • Charger faults and load management

Levels in the Solar and EV lab

Previous: String sizing for the coldest and hottest dayNext: Generation against load: size the array for self-consumption

  1. Site survey: name every part and every isolation point
  2. String sizing for the coldest and hottest day
  3. Select cables, fuses, isolators and surge protectors
  4. Generation against load: size the array for self-consumption
  5. Battery dispatch: cut the bill under a time-of-use tariff
  6. Commission the system: the safe energising order
  7. EV charger fault: a car will not charge
  8. Load management: three chargers on a limited supply

Part of the Solar and EV lab

Size a solar array, set a battery and fault-find an EV charger on a commercial site.

About the Solar and EV lab

Feeds these internships: Electrical Design, Electrical and Solar Energy Systems.