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Solar and EV lab · Level 7 of 8

EV charger fault: a car will not charge

Level 7 of 8 in the Solar and EV lab: a free solar and EV exercise at Advanced level. A car is plugged in and nothing happens, or it charges far too slowly. Read the control pilot, the proximity pilot and the leakage, name the cause and make the right fix.

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Free · no download. Your work is saved on this device. Updated 18 Oct 2026.

3D view of the EV charger fault: a car will not charge level in the Solar and EV lab
EV charger fault: a car will not charge

The brief

Client
Westgate Retail Park
Site
Car park bay 4, Westgate Retail Park
Work order
WO-SEV-107
Task code
SEV-07
Difficulty
Advanced
Type of work
Fault-finding

A car is plugged in and nothing happens, or it charges far too slowly. Read the control pilot, the proximity pilot and the leakage, name the cause and make the right fix.

Skills you practise

  • Control pilot states A to F
  • PWM duty cycle
  • Proximity pilot
  • RCD and earth leakage
  • Fault finding

What the test checks

The acceptance test marks the skills this level practises.

  • Control pilot states A to F
  • PWM duty cycle
  • Proximity pilot
  • RCD and earth leakage
  • Fault finding

In this lab

  • Strings, protection and the day's generation
  • Battery rules under a tariff
  • Charger faults and load management

Levels in the Solar and EV lab

Previous: Commission the system: the safe energising orderNext: Load management: three chargers on a limited supply

  1. Site survey: name every part and every isolation point
  2. String sizing for the coldest and hottest day
  3. Select cables, fuses, isolators and surge protectors
  4. Generation against load: size the array for self-consumption
  5. Battery dispatch: cut the bill under a time-of-use tariff
  6. Commission the system: the safe energising order
  7. EV charger fault: a car will not charge
  8. Load management: three chargers on a limited supply

Part of the Solar and EV lab

Size a solar array, set a battery and fault-find an EV charger on a commercial site.

About the Solar and EV lab

Feeds these internships: Electrical Design, Electrical and Solar Energy Systems.